Ball vibrator with plastic body for wide applications
This product is used for the following applications:
- 01Food plant: prevention of blockage in chute in raw meat conveyance line
- 02Prevention of blockage in pot noodle additive conveyance chute
- 03Improvement of buildup of workpiece ejected in screw production line. Improvement of buildup of cutting workpiece ejected. Improvement of resin moulding cutout workpiece ejected
Features
(1)Plastic ball vibrator has body made of plastic and is excellent in corrosion resistance. The vibration principle is easy, in which a steel ball rotates at high speed to generate powerful vibration. Because this ball vibrator with the simple principle and structure can be used easily, it is helpful for an area where minor vibration is required or for preventing clogging in hopper or chute. (During operation, it is necessary to supply lubricant with an oiler.)
(2)UP-A series is a successor to the conventional UP series, for which the previous design is remodeled, and all the installation dimensions are the same. The vibration force is also almost the same, which maintains compatibility.
(3)UP1 series include models UP110A and UP113A, UP2 series include models UP219A, UP3 series include models UP335A, which total 4 models (Successor to the conventional UP4 series is dropped from production.)
(4)Model UP-S series is a new product. As compared to the same model as the model UP-A (Example: comparison between UP113A and UP113S), the amplitude is nearly double the value, which is a small powerful type. There are 2 models available: models UP113S and UP219S.
Frequency and centrifugal force can be easily changed.
A steel ball that rotates at high speed inside the housing with compressed air generates strong centrifugal vibration.
Simply operating the pressure of compressed air allows frequency and centrifugal force to be easily changed.
※ Use a lubricator (Oiler) to maintain its performance.
Uses reinforced plastic with excellent corrosion resistance
Since the body is made of reinforced plastic, it has excellent corrosion resistance and is suitable for use in high humidity environments where rust is likely to occur.
Lightweight and small
The smallest UP110A with the mounting width of 31 mm and the weight of 0.24 kg enables installation in narrow spaces where it is difficult to install a conventional vibrator.
Easy maintenance
Ball can be replaced in all models.
Replacement maintenance can be easily conducted by loosening bolts on the side cover, removing the side cover, and the replacing the ball.
(Note: If the internal raceway ring is significantly worn, only replacing the ball will not repair the product)
Applications expanded on your idea
Although the ball vibrator is generally used to prevent minor clogging of powder in hopper or chute, it can be utilized as a motor for vibration table used for filling.
Applications are expanded on various ideas, such as applying the vibration to eliminate buildup in parts supply line of production lines.
Mounting holes for safety wire are provided as standard
All models of ball vibrator are provided with mounting holes for the fall prevention wire.
It is highly recommended to mount the wire to ensure the safety in plant. (Wire is optional)
Model UP-S is a powerful type with large amplitude.
Model UP-S is a powerful type with large amplitude.
This series generates about double the amplitude compared to the UP-A series. As a result, the ability is used in an environment where large equipment installation spaces are insufficient while requiring powerful vibrations.
Pneumatic vibrator manual control panel
CA1 type is a control panel for the manual pneumatic vibrator, which provides easy operation for the pneumatic vibrator and ball vibrator, and piston vibrator.
Preparing only air tube and pressure air allows quick operation.
Specification
UP-A/UP-S
Model | Required to start(MPa) | Frequency(Hz)・Centrifugal force(kN)・Air consumption(㎥/min) | Weight(kg) | |||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
0.2MPa | 0.3MPa | 0.4MPa | 0.5MPa | 0.6MPa | ||||||||||||||
Vert. | Horz. | Hz | kN | m3/min(ANR) | Hz | kN | m3/min(ANR) | Hz | kN | m3/min(ANR) | Hz | kN | m3/min(ANR) | Hz | kN | m3/min(ANR) | ||
UP110A | 0.03 | 0.03 | 273 | 0.15 | 0.12 | 323 | 0.21 | 0.16 | 361 | 0.27 | 0.21 | 391 | 0.31 | 0.26 | 418 | 0.36 | 0.30 | 0.24 |
UP113A | 238 | 0.24 | 282 | 0.34 | 316 | 0.43 | 344 | 0.50 | 0.25 | 367 | 0.57 | 0.31 | 0.25 | |||||
UP219A | 0.07 | 0.04 | 139 | 0.38 | 0.14 | 163 | 0.53 | 0.19 | 185 | 0.67 | 0.24 | 201 | 0.79 | 0.29 | 213 | 0.90 | 0.35 | 0.45 |
UP335A | 0.23 | 0.03 | 101 | 0.94 | 0.19 | 119 | 1.31 | 0.26 | 135 | 1.69 | 0.33 | 147 | 1.99 | 0.41 | 157 | 2.27 | 0.48 | 1.10 |
UP113S | 0.06 | 0.04 | 185 | 0.28 | 0.12 | 220 | 0.40 | 0.16 | 247 | 0.50 | 0.21 | 266 | 0.58 | 0.26 | 281 | 0.65 | 0.30 | 0.25 |
UP219S | 0.11 | 109 | 0.46 | 0.14 | 133 | 0.68 | 0.19 | 151 | 0.87 | 0.24 | 165 | 1.03 | 0.29 | 174 | 1.16 | 0.35 | 0.48 |